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A complete gasifier system includes biomass
charging equipment, the gasifier, gas cooling and cleaning system, and control
system. The gasifier converts biomass fuel into producer gas. The fuel is batch
loaded into gasifier using a bucket charger or inclined conveyor. The gas
cooling and cleaning system captures tar and particulates in gas, leaving only
a specified small proportion acceptable for the chosen application. The
gasifier system is controlled by a PLC based control system that monitors the
key system parameters, starts and shuts down the system, and regulates the flow
of gas depending on the load to the burner or engine.
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Two series of gasifier systems are available: WBG series running on
coarse biomass (wood residue / waste in the form of chips, briquettes
and pellets,
sunflower and soybean hulls, corn cob, nut and coconut shells) and FBG
series running on fine biomass
(rice husk, mustard stalks). For
applications requiring large volumes of producer gas, several gasifier
systems
can operate together feeding the same gas consuming unit.
WBG
gasifier systems produce 200 to 5,000 Nm3 of producer gas per hour. Acceptable moisture
content is less than 10% for briquettes and pellets and 20% or less for other types of
biomass. Dryers can be used to meet humidity specifications if needed. The calorific
value of producer gas is in excess of 4.8 MJ/ Nm3. Three standard WBG gasifier system configurations
are available, differing in the type of the cleaning system used and mode of
operation:
- Gasifier
systems in the “hot gas” configuration are designed to produce hot gas for burning
in a burner located close to the gasifier
- Gasifier
systems in the “scrubbed gas” configuration are designed to produce cool gas
suitable for supply to a burner located at any distance from the gasifier
- Gasifier
systems in the “clean gas” configuration are designed to produce cool
ultra-clean gas for burning in internal combustion engines or burners with high
requirements to the purity of burned gas
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FBG
gasifier systems
produce 200 to 2,125 Nm3 of producer gas per hour from from fine
agricultural waste such as rice husk. Acceptable moisture content is less than
10%. The calorific value of producer gas is in excess of 4.4MJ/Nm3.
Two
standard gasifier system configurations are available, differing in the type of
the cleaning system used and mode of operation:
- FBG
gasifier systems in a “scrubbed gas” configuration are designed to produce cool
gas suitable for supply to a burner
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FBG
gasifier systems in a “clean gas” configuration are designed to produce cool
ultra-clean gas for burning in internal combustion engines or burners with high
requirements to the purity of burned gas
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